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Siemens Shanghai

Intelligent ASRS for Electronics Manufacturing

Project Results

Measurable improvements after ASRS implementation

+85%

Space Efficiency

+150%

Throughput

-45%

Labor Cost

-98%

Error Rate

Challenge & Solution

How we transformed Siemens' manufacturing operations

The Challenge

Siemens Shanghai, a global leader in electronics manufacturing, faced critical challenges in their production facility:

  • High SKU complexity - Managing 200,000+ SKUs with diverse product configurations
  • Production line integration - Need for seamless material flow to production lines
  • Limited floor space - Traditional storage couldn't meet growing production demands
  • Picking errors - Manual handling led to component mix-ups and production delays
  • Traceability requirements - Complete component tracking for quality control
  • 24/7 operations - Continuous production requiring reliable material supply

Our Solution

MB Intelligence designed an intelligent ASRS solution integrated with production line systems:

  • Multi-Shuttle System - High-speed automated storage and retrieval
  • Production Line Integration - Direct connection to manufacturing lines
  • WMS & MES Integration - Real-time inventory and production data sync
  • Barcode/RFID Tracking - Complete component traceability
  • Dynamic Slotting - Intelligent storage optimization for high-SKU operations
  • 3,866 Pallet Positions - High-density storage in compact footprint

Project Specifications

Client Siemens (西门子)
Industry Electronics Manufacturing
Location Shanghai, China
Storage Capacity 3,866 Pallet Positions
SKU Count 200,000+ SKUs
Integration Production Line + WMS + MES
Completion Year 2021

Key Benefits

Production Integration

Direct material supply to production lines with zero manual handling delays.

High-SKU Management

Dynamic slotting system optimized for 200,000+ diverse product configurations.

Full Traceability

Complete component tracking from receipt to production for quality compliance.

Labor Reduction

45% reduction in warehouse labor with automated storage and retrieval.

24/7 Reliability

Continuous operation supporting round-the-clock production schedules.


Project Gallery


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