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Case Study | Electronics Manufacturing
Qisda ASRS Implementation
10,000+ Pallets | 3,224m² | Suzhou, China
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Project Results

Measurable improvements achieved after ASRS implementation

+100%

Space Efficiency

+100%

Throughput

-50%

Labor Cost

-99%

Error Rate

Challenge & Solution

How we transformed Qisda's warehouse operations

The Challenge

Qisda, a Taiwanese LCD panel manufacturer in Suzhou, faced critical warehouse challenges:

  • Insufficient storage capacity - Traditional warehouse could not meet growing production demands
  • Labor dependency - Heavy reliance on forklift operators for pallet movement
  • Slow operations - Manual processes resulted in low throughput efficiency
  • High error rate - Manual handling led to misplaced inventory and goods loss
  • Poor visibility - Difficult to maintain real-time inventory tracking

Our Solution

MB Intelligence implemented a comprehensive ASRS solution:

  • Four-Way Shuttle System - 26 shuttle robots with 7 vertical lifters for high-density storage
  • WMS Integration - Intelligent Warehouse Management System for real-time tracking
  • Automated Operations - Eliminated manual forklift handling for all pallet movements
  • Space Optimization - 10,000+ pallet positions in just 3,224m² floor area
  • High Throughput - 221 pallets/hour peak capacity during production peaks

Project Specifications

Client Qisda (Taiwanese LCD Panel Manufacturer)
Industry Electronics Manufacturing - LCD Panel Production
Location Suzhou New District, China
Storage Capacity 10,000+ Pallet Positions
Floor Area 3,224 m²
Equipment 26 Four-Way Shuttles + 7 Vertical Lifters
SKU Count 400+ SKUs
Throughput 221 Pallets/Hour (Peak)
Completion Year 2022

Key Benefits

High-Density Storage

Optimized space utilization with shuttle-based system, achieving 30% greater density than traditional ASRS.

Production Integration

Seamless connection with manufacturing lines for automated material flow.

Real-Time Tracking

WMS provides complete inventory visibility and intelligent dispatch system.

Cost Reduction

50% labor cost savings with full automation and reduced operational expenses.

24/7 Operation

Fully automated round-the-clock operation with proven reliability.

Project Gallery

Qisda ASRS Warehouse
Shuttle System
Storage Racking
Control System

About Qisda

Qisda is a Taiwanese multinational electronics company specializing in LCD panel manufacturing. Located in Suzhou New District, their production facility required a high-efficiency warehouse automation solution to support their growing manufacturing operations. The four-way shuttle ASRS system implemented by MB Intelligence has significantly improved their warehouse operations, enabling seamless integration with production lines and achieving substantial improvements in storage capacity and operational efficiency.

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